What Factors to Pay Attention to when Determining the Tearing Strength?

1.The sample should be cut according to the size in the following chart.

Project	Trapezoid Method	Single Tongue Method	Hammer Drop Method
Sample Length（mm）	≥200 (approximately 150）	≥200	75 （approximately 63）
Sample Width（mm）	50（After repairing the edge yarn）	75	100
Cut Length（mm）	10	80	20
Tear Length（mm）	10	75	13
Holding Distance（mm）	100	75	＜2
Stretching Rate（mm）	200	200（Hair Length 50）	Hammer Drop

2. The test direction refers to the direction in which the yarn is torn, ie, the direction perpendicular to the incision, such as the warp yarns of the warp sample in the single tongue tear in the width direction, and the trapezoid method in the opposite direction.

3.The cut should be cut along the warp or weft direction, otherwise the tear may deviate from the cut during tearing.

4.When the specimen is clamped, the yarn at the incision can not be stressed.

5. Measurement observed in the observation of the tear of the specimen, such as the slit deviate from the incision extension line should be examined further. It should be removed and added to the results.

6.Drop the weight of the bezel in order to determine the pressure, full, not with the fan hem friction.

Our team come back from BIOT fair

From 12th to 15th,our sales team went to Moscow,Russia to attend the BIOT 2017 Safety Exhibition. It is an annually fair which attracts many industries and companies.

 

This year we have developed many new products according to changing working circumstances and creat special protection for people who work in hazardous environment.

 

During this exhibition we have welcomed many customers from Russina and all over the world.Also we meet our old customers as our good friends there.We have a nice meeting and conversation.

 

our relationship with old customers are getting deeper and deeper,also we meet many new customers and make friends with them.We have been researching and developing Russian market for years and now many products are hot sale in Russia,Ease Europe and Middle Asia.Hope to establish business with you in the future!

Which Fabrics Are Most Fire Resistant?

Although no fabric is fireproof, certain textiles resist fire better than other fabrics. Fire-resistant fabric, also known as flame-retardant fabric, is so designated based on the time it takes for the fabric to burn. Fire-resistant fabric may be naturally fire resistant because of its natural fiber weave, or treated with a fire-resistant chemical to resist heat and flames.

Wool
Wool is generally considered the most flame-resistant natural fiber, because it is difficult to ignite, and flames are often extinguished in the fibers. Natural fibers, such as silk, cotton and wool, are more susceptible to fire than manufactured fibers, but cloth manufacturing techniques can improve their fire resistance. Natural fibers can be treated with a chemical solution that improves flame resistance. When a material made of natural fibers is constructed with a tight weave, the material provides improved flame resistance.

Acrylic, Polyester and Nylon
Synthetic acrylic, polyester and nylon fabrics can be hazardous when they burn, because the materials can melt and cause burns on the skin when used as clothing fabrics. Despite this danger, these synthetic fabrics are considered fire-resistant fabrics, because they resist ignition at much higher temperatures than natural fibers. Synthetic materials can also be treated with fire-resistant chemicals to increase their ability to withstand high temperatures.

Kevlar and Nomex
Strong, heat-resistant aramid fibers are used in the brand-name fabrics Kevlar and Nomex. The fabrics are well known for their uses in body armor and bulletproof vests worn by members of law enforcement. Kevlar and similarly manufactured fabrics are inherently fire resistant, more than any other type of fabric, and they are often used to make heat-resistant gloves for welders and glass blowers and protective clothing for firefighters.

Sun protective clothing

The aim of sun protective clothing is to reduce a person's UVR exposure.

Many types of radiation emitted by the sun, mainly visible (light) and infrared (heat) reach the earth's surface. Ultraviolet radiation (UVR) is also present but we cannot see it or feel it. Ozone in the atmosphere absorbs much of the dangerous UVR before it reaches the ground but we can still receive enough to cause sunburn and more serious health problems. Exposure to UVR can cause not only sunburn but also lasting skin damage. This may result in premature skin ageing and skin cancer. UVR can also cause eye disorders such as cataracts.

1.UPF of a fabric
Different fabrics have different UVR-absorbing properties.

Less UVR passes through tightly woven or knitted fabrics.

• Darker colours usually block more UVR.
• Heavier weight fabrics usually block more UVR than light fabrics of the same type.
• Garments that are overstretched, wet or worn out may have reduced UVR protection.

The UPF rating on many garments indicates clearly how good the fabric is at blocking UVR but the design of the garment also needs to be considered. Shirts with long sleeves and high collars, hats that shade the face and protect the back of the neck and ears are most effective. Loose fitting clothing is usually more protective than tight fitting clothing.

2. UPF Ratings and Protection Categories

UPF Rating	Protection Category	%UVR Blodcked
15-24	Good	93.3-95.9
25-39	Very Good	96.0-97.4
40 and over	Excellent	97.5 and more

The Standard states that the highest UPF rating garments may be labelled with is 50. Garments made from fabrics with ratings higher than 50 are labelled as UPF 50+.

Sun-protective clothing offers another way to protect skin from the harmful effects of the sun. Sun-protective fabrics differ from typical summer fabrics in several ways: they typically have a tighter weave or knit and are usually darker in color. Sun-protective clothes have a label listing the garment's Ultraviolet Protection Factor (UPF) value, that is, the level of protection the garment provides from the sun's ultraviolet (UV) rays. The higher the UPF, the higher the protection from the sun's UV rays. The UPF rating indicates how much of the sun's UV radiation is absorbed by the fabric. For example, a fabric with a UPF rating of 20 only allows 1/20th of the sun's UV radiation to pass through it. This means that this fabric will reduce your skin's UV radiation exposure by 20 times where it's protected by the fabric. Everything above UPF 50 may be labeled UPF 50+; however, these garments may not offer substantially more protection than those with a UPF of 50. Also, a garment shouldn't be labeled "sun-protective" or "UV-protective" if its UPF is less than 15. Sun-protective clothing may lose its effectiveness if it's too tight or stretched out, damp or wet, and if it has been washed or worn repeatedly.

3. Protection from UV radiation

Avoid going outdoors in the middle of the day (10am to 2pm) when the sun is highest (11am to 3pm during daylight saving). This practice can dramatically reduce your UVR exposure.

• When outdoors, choose shaded areas where you cannot directly see the sun or the open sky.
• Wear well designed clothing that covers the arms and legs as well as the body.
• Wear a broad-brimmed hat which shades the face, ears and back of the neck.
• Wear sunglasses when outdoors.
• Apply at least SPF 15 sunscreen to all areas of the body that are not covered by clothing. 
• Reapply sunscreen every two hours and after swimming or activities causing heavy perspiration as sunscreens do wear off.
• Young children do not understand the dangers of UVR. Protect them with shade, suitable clothing, hats, sunglasses, and sunscreen. Well designed sun protective clothing is available in children's sizes.

Drotex antistatic fabric and clothing

According to international researches about 70% of damages of electronic components are caused by impropriate personnel protection!

Human is primary charges generator. Therefore, the main method of protection against electrostatic discharges becomes antistatic clothing. Very widespread mistake is belief about efficient ESD protection by using just wrist strap. While all international standards, including EN 61340-5-1, stresses necessity of using special clothing directly at workplace and in all EPA zones.

Use of antistatic clothing is one of most effective methods of protection against electrostatic discharges. We offer you antistatic clothing of our own production. High quality and sharp price. Besides standard products on clients requests we generate almost any project, in given colour and cut.

Looking forward to your contact about our ESD fabric and clothing.

Industries which need flame resistant protective clothing

OIL AND GAS DRILLING

In the oil and gas industry, workers are often in the presence of flammable gas and vapors, putting them risk at risk for exposure to flash fires. If a flash fire does occur, flame-resistant (FR) workwear can greatly reduce burn injuries and improve chances of survival.

OIL AND GAS REFINING

Due to the nature of their work, employees in the oil and gas refining industry may be exposed to flame and thermal hazards. Anywhere there is the potential for the release of a fuel, such as flammable gas or vapors, there is the possibility of a flash fire, and flame-resistant (FR) clothing can offer valuable protection.

ELECTRICAL UTILITIES

The electrical utilities industry encompasses anyone that works in electric power transmission, distribution or generation. All of these workers face the possibility of exposure to arc flash, and those involved in electricity generation may also be exposed to flash fire.

LABORATORIES

By nature, laboratories are home to numerous fire hazards and, even when proper precautions are taken, accidents can and do happen. When regular clothing or lab coats that aren’t flame resistant (FR) are exposed to flame, they can ignite and burn, greatly increasing the wearer’s risk of injury. Plus, the wide variety of liquid chemicals present in labs poses a significant threat of chemical splash burns to laboratory workers.

If an accident does occur, wearing FR and chemical-splash protective lab coats provides the best chance for minimizing burn injuries — as well as avoiding lawsuits, increased insurance costs, reputation damage and loss of valuable research funding.

WELDING & WELDING CLOTHING

The welding industry utilizes many different — and potentially hazardous — energy sources, including gas flame, electric arc, laser, friction and ultrasound. In addition to these hazards, workers are exposed to molten-metal splatter, which can burn holes through, and even ignite, clothing that is not flame resistant.

100 % Cotton or Poly Cotton Fabric

When shopping for work clothes, consumers are presented with a wide range to choose from. The combination of fabrics, styles, and different manufacturers can make the choice a daunting one. Two of the more popular fabrics for work clothes are 100% cotton and a poly-cotton blend. But which is the best choice? In short, that depends on what the buyer is looking for.

So, what are the differences between 100% cotton and poly-cotton blend fabrics? To start with, a poly-cotton blend is just what its name suggests: a fabric that is made up of cotton and polyester fibers. The ratio varies, with 65% cotton and 35% polyester being the most common. 50/50 blends are also easily found. The blend is designed to afford the advantages of both the cotton and polyester fibers into one fabric.

What are the advantages and disadvantages of cotton? 100% cotton is a fully breathable fabric, which means that it can be cooler to wear in hot conditions. However, as the thickness increases, the breathability decreases. 100% cotton tends to rip and wear out easily, depending on the weave. Cotton canvas is a very durable and abrasion-resistant fabric, but it is very thick and heavy. In regards to safety, cotton fibers that have not been treated for fire-resistance will tend to burn away where polyester will melt. As a natural fiber, 100% cotton garments also tend to be a bit more expensive than the synthetic counterparts.

Polyester has an equal number of advantages and disadvantages as cotton. Polyester does not breathe and has a tendency to stick to the skin once perspiration begins. In regard to durability, polyester is a more elastic fiber and therefore tends to be tear resistant. However, it does not tend to be as abrasion-resistant as cotton canvas. As polyester is not dependent upon the forces of nature for a successful harvest, it is usually considerably cheaper than 100% cotton.

A fabric made from a poly cotton blend combines the strengths of the two fibers. Poly cotton garments are breathable, tear-resistant, and can be fashioned into abrasion-resistant fabrics, like canvas. While not as inexpensive as pure polyester, poly cotton blends do tend to cost less than comparable garments made of 100% cotton and they provide much more comfort. The previously mentioned 65/35 blend of cotton and polyester is the most popular for work garments, particularly because of price, durability and a larger color selection being available for purchase. When shopping for work garments, the choice between 100% cotton and poly cotton blends depends largely on the work environment and personal preference. If employees work indoors around machinery, the tear-resistance of poly cotton may be favorable. If the work is in an outdoor setting, particularly in hot climates, 100% cotton fabric could be the better choice. Before deciding, make sure to take all environmental factors into consideration.

It is the intention of this article to help shed some light on the different types of fabric characteristics of 100% cotton and poly cotton fabric. We are hoping to share our thoughts with you in order for you to make a more informed decision when choosing the fabric type for your garments.

FR dictiondary Part 5:Flash Fire Terms

The last part of getting to know flame resistant clothing:FLASH FIRE TERMS

FLASH FIRE TERMS

TPP – Thermal Protective Performance of a fabric; the amount of heat it takes to pass through the fabric and cause a second-degree burn; CGSB 155.20 requires a fabric have a minimum of 6 cal/cm² when tested with a spacer

Manikin Test/Body Burn – A simulated flash fire test using an instrumented manikin to calculate the estimated percentage of second and third degree body burns after three seconds of exposure; NFPA 2112 requires the percentage to be below 50 percent

HTP – Heat Transfer Performance of a fabric; the amount of heat it takes to pass through a fabric to cause second-degree burns based on the skin burn curve; NFPA 2112 requires a fabric to have a minimum of 6 cal/cm² when tested with a spacer and 3 cal/cm² in contact

FR dictiondary Part 4:Electrical Hazard Terms

The fourth part of getting to know flame resistant clothing : ELECTRICAL HAZARD TERMS

ELECTRICAL HAZARD TERMS

Arc Rating – Value describing a fabric’s performance under exposure to an electrical arc discharge based on testing that determines when the amount of exposure results in a 50-percent probability of causing the onset of second-degree skin burns; expressed in cal/cm² as either an ATPV or an EBT

ATPV – Arc Thermal Performance Value of a fabric shown in cal/cm²

EBT – Energy of Breakopen Threshold; the cal/cm² at which the fabric breaks open before it reaches its ATPV

HRC – Hazard Risk Category; a term used specifically in NFPA 70E; each specific task listed in the 70E table establishes one of five HRC category requirements for the protective clothing and PPE to be worn while performing that task, and each category outlines the minimum arc rating (cal/cm²) for the FR clothing and other PPE required

FR dictiondary Part 3:Standards

The third part of getting to know flame resistant clothing:EU and American Standards

STANDARDS

EN ISO 11611 – Protective clothing for use in welding and allied processes

EN ISO 11612 – Protective clothing - Clothing to protect against heat and flame

EN ISO 14116 – Protective clothing - Protection against flame - Limited flame spread materials,material assemblies and clothing

Protective clothing against the thermal hazardsof an electric arc

EN61482-1-1:Test method:Open Arc Ranking,presented with a value. ATPV(Arc Thermal Performance Value)

EN61482-1-2:Test method:Box test.Divided in two classes,where Class 2 is the highest level.

EN1149-1: Protective clothing:Electrostatic properties(surface resistivity)

EN1149-3: Protective clothing:Electrostatic properties(charge decay)

EN1149-5: Protective clothing:Electrostatic properties - Part 5:Material performance and design requirements

EN 13034: Protective clothing against liquid chemicals. Performance requirements for chemical protective clothing offering limited protective performance against aqueous based chemicals only (Type 6 and Type PB[6] equipment)

EN20471: High visibility warning clothing for professional use

NFPA2112: Standard on Flame-Resistant Garments for Protection of Industrial Personnel Against Flash Fire

FR dictiondary Part 2:Fabric Terms

The second part of getting to know flame resistant clothing:fabric terms.

FABRIC TERMS

Aramid – The chemical family of FR fibers like Nomex (meta-aramid) and Kevlar (para-aramid)

Nomex – The brand name for the meta-aramid produced by DuPont

Kevlar – The brand name for the para-aramid produced by DuPont

Modacrylic – A generic name for a type of inherently FR fiber (e.g., the fiber used in Protera and Tecasafe plus)

Lyocell – A cellulose fiber made from dissolving wood pulp (a type of rayon)

PBI – Short for the polymer Polybenzimidizole; an inherently FR fiber made by Celanese Inc.

FRC – Flame-resistant clothing

FR dictiondary Part 1:General Terms

The first step in adequately protecting your workforce is understanding the hazards and standards that apply to your industry, as well as the products available to address them. Drotex’s helpful FR Dictionary covers the flame-resistant (FR) clothing terms and acronyms you’ll need to know in order to make informed decisions and protect your workforce.

There are five parts of the flame-resistant clothing:General Terms,Fabric Terms,FR Standards,Electrical Hazard Terms and Flash Fire Terms.

Today we'll introduce the first part:general terms.

GENERAL TERMS

Flame Resistant (FR) – A fabric or product that resists ignition and self extinguishes after removal of the ignition source

Flame Retardant – A chemical treatment applied to a flammable base fabric that gives it FR properties

Inherent – An FR fabric that is made of fibers that are flame resistant due to the chemical structure of the fibers and has not been chemically treated

Treated – An FR fabric in which flame-retardant chemicals are added to the fabric after it has been woven or knitted

Vertical Flame Test – A basic test that determines whether or not a fabric is FR by measuring how much of the fabric is consumed after 12 seconds of flame exposure

Char Length – A measurement of the damaged fabric after the Vertical Flame test

what is the difference between fire retardant & flame resistant clothing?

Jobs that expose workers to fire dangers require the use of protective clothing, although the names used by manufacturers can be confusing. Learn what the terms mean and how the clothing can protect you to make sure you are safe at work. Parents, too, might find flame-resistant sleepwear for their children and need to understand the terms.

 

Definitions

 

Manufacturers describe protective clothing as "fire retardant" or "flame resistant," sometimes meaning the same thing. However, some companies draw a subtle distinction or interchange the words "fire" and "flame." Interior Mall, a vendor of protective clothing, defines "fire resistant" as material treated to keep fire from spreading and "flame-retardant" fabrics as being resistant to fire, while also stunting its spread. Safety testing firm Texco Instruments says flame-resistant clothing will not keep burning once the source of the fire is gone.

 

Functions

 

Whether fire retardant or flame resistant, protective clothing can save the wearer from serious injury or death. People working in electrical, fuel- or chemical-related fields or firefighting require this clothing, as do race car drivers and crews and military personnel, Texso Instruments notes. In addition, manufacturers of infant sleepwear also treat some fabrics to be flame resistant, according to government guidelines.

 

How it works

 

Flame-resistant clothing keeps fire contained and puts the flames out when the original source is gone, Automotive Workwear experts explain. Manufacturers bind a special finish to the fabric to create the flame-retardant property, according to the company's website. In a slight difference, companies make flame-retardant clothes using fibers that by themselves resist burning or by using a special finish, according to Interior Mall.

 

Shopping tips

 

Sorting through the different types of fire-protection clothing on the market can confuse shoppers. Texso Instruments recommends knowing first what dangers you will face while wearing the clothing and learning your industry's specific standards for that hazard. Then, choose the type of material that will protect against your job's specific dangers, including cotton-based or synthetic fabrics.Firefighters need protective clothing, as do workers in many other industries.

 

Warnings

 

Whether you choose fire-retardant or flame-resistant clothing, remember that no clothes are guaranteed not to burn. Many people believe that pure cotton will not burn, but that is a myth, Automotive Workwear's shopping guide warns. Washing protective clothing eventually will remove its flame protection, so follow manufacturers' direction closely, the company adds.

What is aramid?

Aramid fibers are man-made high-performance fibers, with molecules that are characterized by relatively rigid polymer chains. These molecules are linked by strong hydrogen bonds that transfer mechanical stress very efficiently, making it possible to use chains of relatively low molecular weight.

The term “aramid” is short for “aromatic polyamide”. Aromatic polyamides were first applied commercially as meta-aramid fibers in the early 1960s, with para-aramid fibers being developed in the 1960s and 1970s.

Aramid fibers share some general characteristics that distinguish them from other synthetic fibers:

• High strength
• Good resistance to abrasion
• Good resistance to organic solvents
• Non-conductive
• No melting point
• Low flammability
• Good fabric integrity at elevated temperatures

These unique characteristics derive from the combination of having stiff polymer molecules with a strong crystal orientation as well as close interaction between the polymer chains due to the hydrogen bonds.

Pre-shrinking finish on fabrics

Pre-shirking is needed almost on all fabrics because most textile materials shrink when washed. However preshrinking can only reduce the residual shrinkage to a lower percentage, but cannot completely eliminate it. On cotton fabrics, usually take away 8-10%shrinkage by preshrinking, leaving about 5-6% in them.

Preshrinking can reduce only the residual shrinkage

This is a generalized form of opinion which clearly indicates that without proper shrinking, these fabrics truly cannot be used to make garments. In fact preshrinking can only reduce the residual shrinkage to a lower percentage, but cannot completely eliminate it. Following are the measures one must take about the balance of residual shrinkage:

On cotton fabrics, we can usually take away 8-10 %shrinkage by preshrinking, leaving about 5 - 6% in them. If you really do a good job on shrinking, you may bring it down to 4% which is generally accepted in the trade.

Shrinkages of various fabrics from grey goods

Kind of Fabric	Total Shrinkage (in %)
Cotton Twill	12-16
Cotton Denim	12-16
Cotton Canvas	10-14
TC fabric	4-6

Sanforization

Shrinkage in garments is very important issue because when they shrink out of size, they cannot be worn. Before pre-washed garments became popular, the shrinkage problem was even a bigger one. To tackle the shrinkage problem, a process to pre-shrink fabrics before making garments was invented by an American, Stanford L.Cluett. He registered a trademark "SANFORIZED" to signify that the fabric used in garment has gone through a registered process and the garment is shrinkage controlled (Residual shrinkage about 1%). He advertised the trademark "SANFORIZED" to build up the demand from the consumer level for "Sanforized" garments so that the textile mills and garment makers want to use the Sanforize process and the trademark "sanforized" on the garment label to make the merchandise more appealing to consumers. Of course a royalty has to be paid to the Sanforize Company for the use of the trademark.

Resin Finish

Resin finish is to stabilize the fiber to make it shrinkage and crease resistant. We usually consider applying resin finish on 100% cotton fabrics (mostly knits) or 100%rayon woven fabrics because shrinkage of these 2 kinds of fabrics is hard to control, and therefore we consider to resort to resin finish.

Resin finish is not too popular now days because the resin applied will eventually be washed off. Garment buyers therefore, rather use garment wash to get rid of the shrinkage and at the same time get a washed look on the garment which is desirable.

Advantages & Disadvantages of Solvent Dyeing in Textiles

Solvent Dyeing is a new trend and most of the Modern Textile Mills are eagerly implementing this dyeing method to dye the fabric. Some are enjoying the great features of Solvent dyeing and some are facing several problems with it.

 

In today’s post I will mention some crucial advantages and disadvantages that most of the people often face on –

 

Advantages of Solvent Dyeing:

1. Solvent is being recycled, so the effluent control problem is eliminated.

2. Rapid dyeing with minimum energy requirements.

3. Better levelness and dye yield compared with better fabric aesthetics.

 

Disadvantages of Solvent dyeing:

1. Solvents are expensive, so higher production cost

2. Problem in equipments availability.

3. Existing dye can not be used in full range.

What is flame retardant fabric?

Flame Retardant Fabric does not mean that it can't burn. If there is a continuous flame source on the fabric,it can ignite.But once the flame source leaves,the flame on the fabric extinguished.

However,normal fabric can continue to nurn even get out of the fire,thus make severe harm to people.So it's important to wear protective clothing made of flame retardant fabrics.For those people who're working in hazardous environment.These FR clothing can give them time to escape from danger and prevent more severe injury.

Drotex,is a professional manufacturer of flame retardant fabric.Our fabrics can meet Eurepean and American safety standards.And is a good choice for your FR clothing.

Looking forward to your contact!

What is pilling in fabric?

Fabrics and textiles are very important to us as human. Fabrics are items for everyday use and this has made it very easy to notice one or two defects or conditions that are associated with fabrics and textile materials. One of such conditions is what is called Pilling in Fabrics. What is the meaning of pilling in fabrics? Pilling in fabric is formation of little balls or aggregate of fibers on the surface of the fabric which is as a result of abrasion in the textile material. The balls or fiber aggregate is called Pills. It is very important to understand that this fiber aggregates and balls formed on the fabric surface are formed by rubbing of loose fibers which are found on the surface of the pilling fabric. The loose fibers are from fiber ends that are not enclosed within the yarn structure or the creation of loose fiber from pulling out of one end from the fiber loop of the pilling fabric or textile. When such fibers which are loosened from the yarn structure or from the fiber loop are of certain height, they form what we call fiber aggregate or balls. These fiber balls are called Pills. These pills then become very noticeable and undesirable look on our fabrics and wears. With the brief explanation of what pilling in fabric means, it is very important to note that pilling in fabric can be removed and that there are some fabric that are less likely to pill.

 

How to remove pilling in fabric

 

There are several ways to remove pilling from your fabric and but the most effective and quickest way to remove pilling in fabrics and textiles is the use of battery-powered pill shaver or remover. The device is cost effective and very good to remove fabric pilling and it can be bought at most sewing or textile stores.  Another way to remove the pilling on fabrics and wears is the use of pumice stone pill remover or pill comb are also effective and they are manually operated.

 

Moreover, there are fabrics and textile materials that are less likely to pill while some are very likely to pill. Fabrics made of wool, cotton, polyester, nylon and acrylic have the most tendencies to pill however, and synthetic materials are more severe when pilling occurs on them. Fabric with longer fibers are less likely to pill. This is due to the how hard it is for longer fibers to work out of the loop or yarn structure. Woven fabrics are also fund to be less likely to pill than knitted fabrics. This is due to the distance of yarn crossings in knitted fabrics are more than that of woven fabrics.

 

Most people are not very pleased with the occurrence of pilling in fabrics and as such attribute pilling to textile defects and complain to manufacturers. Technology has provided some techniques such as Singeing and Spinning among others to prevent fabrics from pilling. Fabric and textile companies have also adopted the idea of pilling resistance tests all I am effort to solve fabric pilling problems.

Drotex antistatic fabrics

Drotex permanent antistatic fabrics for protection from electrostatic discharge risks (EN 1149), offering diversity in corporate designs and the possibility of incorporating multiple technical finishes, to adjust the fabric for each specific application. Fabrics produced with different compositions of polyester-cotton.

Antistatic fabrics (EN 1149), used in a variety of sectors such as cleaning rooms, electronic laboratories, operating rooms, ATEX areas or with high explosion risk.    

Antistatic fabric ( EN 1149-1) designed to drive to ground electrostatic charges , for workings with delicate components.

Antistatic fabric ( EN1149-3 ) which avoids electrostatic charges from the garment. Specially designed for use in ATEX areas. 

Drotex antistatic fabrics can pass EN 1149-1 and EN 1149-3,is your good choice.Welcome to contact us for more details.

Tips for flame resistant garment manufacturer

Garment manufacturers buy finished arc/flame-resistant fabrics and make them into field-ready garments. Garment manufacturers generally take one of two approaches to manufacturing: made to stock or made to order. Made-to-stock garments are generally continuously made and readily available and feature economical pricing and on-demand delivery. Made-to-order garments, on the other hand, offer increased flexibility in design but generally come at a premium and are characterized by augmented lead times.

 

The quality of the finished garment is directly related to the quality of the manufacturing process, affecting characteristics like fit, durability and protection. The garment manufacturer is responsible for product development and design, making decisions about a garment’s style, features (such as pockets and zippers) and garment construction. The garment manufacturer is directly responsible for the way a finished garment fits. Premium garment construction features, such as double- and triple-needle stitching and reinforced stress points, are dictated by the garment manufacturer and improve the way the garment wears over time.

 

The manufacturer is responsible for appropriately labeling the garments to communicate its protective characteristics.

FR Fabric manufacturing process

The fabric manufacturing process is the first building block in the arc/flame-resistant clothing experience. Two categories of fabrics are available in the marketplace, inherent and treated. Fabrics that are inherently flame resistant are made using fibers that are innately flame resistant, while treated fabrics undergo a process during manufacturing to impart flame resistance. Before they can be sold to garment manufacturers and made into protective clothing, fabric manufacturers must arc test and/or flash fire test all finished fabrics to ensure their protective characteristics meet industry standards.

 

The fabric manufacturing process plays a critical role in the safety and performance of a finished garment. In fact, the fabric supplier affects as much as 90 percent of the overall safety of an arc/flame-resistant garment, controlling factors such as flame resistance, durability of flame-resistant properties, arc flash protection, and flash fire protection (if applicable).

 

The fabric manufacturing process shapes additional features of finished garments. The fabric dictates softness, degree of warmth and breathability, impacting the finished garment’s comfort. Another key attribute determined by fabric is shrinkage; arc/flame-resistant fabrics will generally shrink over time, but manufacturers strive to achieve shrinkage consistent with traditional everyday clothing. Fabric properties also control wrinkle-resistance and wear life. Together, these attributes affect both fit and durability.

 

Drotex is a professional manufacturer of FR fabrics.We can produce high quality FR fabrics with supreme quality control.Looking forward to your cooperation in the future!

Three Brands of Drotex FR fabrics

Since 1998,Our company Drotex has been specialized in protective fabrics. After many years' innovation and development,We have successfully created 3 brands of FR fabric.Each brand has its features and is used in different working applications. Now let me introduce the three brands to you.

 

FRCOTTON®

 

FRCOTTON® fabric is weaved by 100% pure nature cotton,and treated by DROTEX FR technology which is one of the most innovative FR finish technology and makes the FRCOTTON textiles not only with excellent fire retardant feature but also much more eco-friendly and harmless for both human body and production environment.

Protective clothing made of this fabric is comfortable to wear,breathable and safe to skin.FRCOTTON fabric is no doubt the best choice for those who emphasize the eco-friendly property of safety products.

 

FIREPRO®

 

FIREPRO® fabric is blended by cotton (≥60%) and polyester (≤40%) and with following features:

1.Higher flexibility

2.Excellent dimensional stability

3.Durable flame retardant feature

Especially when integrated with other functions like waterproof,anti-static,hi-viz,etc.FIREPRO textile will provide considerable security protection for workers in danger work environment.

 

ARCSAFE®

 

ARCSAFE® fabric,blended by long stapled cotton and high tenacity nylon fiber,is outstanding in softness and durability.Its main advantages are:

1.Better abrasion resistance

2.Higher color fastness

3.Excellent arc flash protection property.

ARCSAFE fabric also has higher ATPV value and better thermal protective property and is widely uesd in welding,smelting and oil gas industry.

 

For More information,please feel free to contact us.

Global FR fabric market reach projected $4.87 billion by 2020

A new report released in December, 2014 projected the global flame resistant fabric market to be valued at $3.12 billion in 2013 and is anticipated to reach $4.87 billion by 2020.

 

Implementation of government regulations related to the use of flame resistant wear in different industries, especially in oil & gas and chemical industries, is the primary driver for the global demand for flame resistant fabrics. Safety of workers in these industries is a major concern due to the high risk of fire accidents. Along with industrial wear, firefighting services and defense services that require flame resistant properties in their uniforms are the major users of flame resistant fabrics. However, lack of awareness coupled with high cost of these products is projected to hamper market growth. Emerging economies are likely to be the significant users of flame resistant fabrics in the near future. These economies are witnessing substantial growth in end-use industries.

 

Key application sectors for flame resistant fabrics include industrial protective clothing, law enforcement and firefighting services, transport, and others such as home and institutional furnishings.

 

Industrial protective clothing was a major application for flame resistant fabrics, accounting for about 53% of the global demand in 2013.

 

Growth in chemical and oil & gas sectors is the key driver for development of the flame resistant fabrics market, especially in emerging economies.

 

Additionally, adoption of safety regulations similar to that in developed economies is expected to fuel demand for flame resistant fabrics in these sectors.

 

The transport sector is a segment anticipated to drive the flame resistant fabrics market in the next few years due to increasing usage of high performance fabrics in automobile, aircraft and railways. Others application that includes home and institutional furnishings is expected to experience moderate growth in the near future; however, it is likely to lose market share to growing segments.

 

The flame resistant fabrics market in developed regions such as North America and Europe is well established. Europe accounted for a share of more than 35% in 2013. The flame resistant fabrics market is anticipated to experience moderate growth during the forecast period from 2014 to 2020. Asia Pacific is expected to be the second-fastest growing market during the forecast period. The region is estimated to experience significant growth in industries such as oil & gas and chemical, and is likely to account for a healthy share of the global flame resistant fabrics market by 2020. Rest of the World is projected to be the fastest growing region during the forecast period due to rising adoption of flame resistant fabrics in various sectors.

Comfort is critical in PPE

It is important to realize that employee comfort is not about giving them luxury, but minimizing fatigue to allow them to operate at maximum efficiency. Many employees who use PPE do physical hard work, often in harsh conditions which are two of the leading causes of fatigue. Research has found that fatigue results in more errors and slower reaction time, which will reduce productivity. Therefore, in order to minimize physical strain and maximize productivity, your employees need comfortable PPE.

 

This brings us to one key point about how to ensure your investments in any new PPE are worthwhile: Ask yourself (or your employee), will this improve your comfort? Comfort in PPE doesn’t just include technological advancements, it can come down to small details such as protective clothing that fits well and is made from quality materials that not only provide protection, but allow easy maneuverability, respirators that are lightweight, clothing and equipment that is lightweight or the weight is evenly distributed to eliminate pressure points.

 

Employee comfort also increases their safety which reduces accidents, reduces business disruptions and increases productivity. While there are laws that largely ensure safety, comfort is difficult to mandate because it is very individual, yet vital to ensuring your employees are safe. It has already been mentioned that that fatigue results in more errors. Some examples of this are not following a process correctly (further detriment to productivity) or acting in an unsafe manner. The result is lost productivity at best, but could also involve significant expense and damage to the company’s reputation.

 

PPE is generally used in manufacturing or service and maintenance work, so the most obvious competitive advantage are productivity. Other less obvious advantages include employee safety, and increased employee morale. The good news is that these advantages are connected and result from one primary factor: comfort. 

 

Our advice to companies or individuals considering new PPE, especially with new products on the market that are unfamiliar, is consider the effect on employee comfort. While the benefits of comfort are difficult to quantify, any improvement in employee comfort will always result in increased productivity, safety and employee morale. Research what products are available and give them trials when possible. Comfortable PPE will always pay off.

Multi-Hazard Protective Clothing Comes Of Age

Multitasking is everywhere. Not just in the way we live our lives, but also in the products we use every day. Our cellphones now access the internet and double as calculators, GPS systems, cameras and more. Our watches don’t just tell time, but also count our steps, monitor our heart rates and alert us when we have new text messages. So why shouldn’t our protective apparel serve more than one purpose as well?

According to Frost and Sullivan’s North American Industrial Protective Clothing Market Forecast to 2020, apparel with multiple protective functionalities is becoming increasingly popular. This isn’t surprising, considering that many occupations involve more than one hazard — and most people would rather not wear extra layers of protective apparel or change clothes several times throughout the day to address each hazard they might encounter.

DEFINING THE NEED

Protective clothing is only effective if it is worn consistently and correctly. The best way to encourage proper use is to make the protective apparel as comfortable and easy to wear as possible. By reducing the number of different garments and/or layers necessary for proper protection, you can help increase the likelihood that protective workwear won’t be worn improperly, or worse, forgotten or forgone entirely.

In this way, multi-hazard protective apparel is a major step in improving safety. It provides a much more convenient and practical way to address protection against common workplace hazards, helping inspire increased wearer compliance.

Due to the significant advantages multi-hazard protective clothing offers, a variety of garments have been developed to address some of the most common hazard combinations in today’s work environments.

FLASH FIRE AND ARC FLASH

While a variety of industries face both flash fire and arc flash, employees working in utilities or oil and gas may be particularly likely to need protection against these two hazards. As a result, there is a need for multi-hazard protective apparel that meets the unique demands of those industries.

To address this need, flame-resistant (FR) clothing manufacturers have begun developing garments that meet the requirements of both NFPA 2112, the Standard on Flame-Resistant Garments for Protection of Industrial Personnel Against Flash Fire, and NFPA 70E, the Standard for Electrical Safety in the Workplace. Various multi-hazard protection options are even available to meet the specific requirements for each of the NFPA 70E personal protective equipment (PPE) categories. As an added bonus, some of these multi-hazard garments provide protection against small molten metal splatter as well.

CHEMICAL SPLASH AND THERMAL HAZARDS

In many environments where thermal hazards such as arc flash or flash fire are present, there is also a risk of chemical splash. This combination of hazards may be a concern for those working in laboratories, food processing, machinery and transportation, agriculture, or anywhere else flammable substances or liquid chemicals are present.

Fortunately, recent clothing innovations combining chemical-splash protective technology with FR fabric have made simultaneous protection against these hazards significantly more comfortable and convenient. You can now purchase lab coats that offer lightweight, breathable protection against both thermal hazards and inadvertent chemical splash — and other products aren’t far away.

POOR VISIBILITY AND THERMAL HAZARDS

It is not uncommon to find thermal hazards in work environments where there is also poor visibility, resulting in a need for both FR and high-visibility protection. Even if it is worn over FR clothing, non-FR high-visibility clothing can ignite, continue to burn and even melt when exposed to heat and flame, endangering the wearer. But choosing to forego high-visibility clothing can be just as dangerous.

To solve this problem, FR clothing manufacturers developed high-visibility FR clothing that meets the requirements of the ANSI/ISEA 107-2015 Standard for High-Visibility Safety Apparel and Accessories as well as NFPA 70E and NFPA 2112. Now available in a variety of styles of vests, T-shirts and beyond, high-visibility FR clothing is a safety game-changer for workers in industries ranging from electrical utilities to oil and gas.

A FINAL NOTE

While multi-hazard protection can be the perfect solution in many work environments, it is not right for everyone. When selecting workwear, safety should always be the top priority. To evaluate the best protective clothing options for your workplace, begin by thoroughly assessing all potential hazards and consulting the applicable safety standards. From there, other factors such as comfort, long-term cost-effectiveness and style preferences should be taken into account.

If multi-hazard protection sounds like the right choice for you, remember that it is not all garments are created equal. In addition to providing combined protection against relevant hazards, the multi-hazard protection products you choose should be able to meet the demands of your work environment. For the best on-the-job performance and longest wear life, look for garments that are built for durability and made from high-quality, low-shrinkage fabrics. When it comes to comfort, you’ll want to find products that support ease of movement, fit properly, offer good breathability and help manage moisture. Since many of these factors are subjective, you may wish to work with a manufacturer that offers wear trials so you can test out your options before making a purchase.

Multi-hazard protection is already making a significant difference in safety, and these innovations are only the beginning. As work environments continue to evolve and the workwear industry shapes itself in response, new and better ways of protecting workers will continue to unfold.

Drotex in Shanghai Intertextile

China International Trade fair for Apparel Fabrics and Accessories ( short for “InterTextile”) is established since 1995. This Trade fair is aimed at the increasing demands of new and high grade fabrics for apparel industry and the Chinese home textile market.

In order to promote the development of China's textile industry and the prosperity of the textile market, to enhance the international trade of textile industry and economic and technological exchanges and cooperation.The textile Branch of China Council for the Promotion of International Trade and Frankfurt Exhibition Company decided to cooperate in China to organize textile fabrics and home textiles International Trade Fair

This year several kind of new FR fabric products have been developed by our company and brought to the booth in Shanghai. Our booth NO. is C76-78. Looking forward to meet you there and have a nice conversation.

Drotex keeps producing high quality FR fabrics during the National holidays.

Chinese National holiday is the most popular holiday of the year.This year ,as it happens,the traditional Mid-Autumn Festival is also during the National holidays.Most people choose to have go out for a travel or stay at home enjoying the leisure time.

As a manufacturer of FR fabrics,we know that customer is first.So our workers in the production Department are still in their position. To ensure the lead time and quality of each order,they are working with sweat. “Customer is God” is belief of every Drotex people.So whenever we receive your order,we will keep standard operation under strictly quality control

We,as sales department of Drotex,also have 8 day-holiday.But we will keep monitoring our mailbox and Social account such as whatsapp and TradeManager by Alibaba. If customers are interested in our products,they can send inquiries at any time.We will trying to check their demand and give reply within 2 hours.

Now all stuffs have get back to work.Combined as a whole,keeping ”Thrive on Integrity,Strive for Excellence” in mind. Everyone in Drotex will try his/her best to serve you protective fabrics with supreme quality within Lead time.

Don’t hesitate,Contact us now~